Boring with ISO indexable inserts, PCD and ModulBore

Due to the combination of innovative technology and absolute precision during manufacture, MAPAL boring tools are high-performance tools. An understanding of the complete machining process and the production process as a whole makes possible real progress.

The perfect interaction of all components in a machining process allows the highest possible cost-effectiveness and resource-saving production. Here it is particularly important that comprehensive knowledge of all machining processes and machining technologies is available even during the process planning.

MAPAL provides the ideal basis for the process planner with its broad range of innovative, high-performance tools and its extensive pool of experience. For this purpose, use is made of all tool technologies as necessary. The results are machining solutions without compromises.

Custom solutions with PCD cutting edges
  • Individual tool solutions for demanding machining Tasks
  • Highest machining quality for dimensions, surface finish and shape
  • Realisation of complex cutting geometries and extreme rake and helix angles
  • Twisted PCD boring tools for machining delicate or unstable parts and clamping systems (e.g. interrupted cuts)
  • Manufacturing tolerances from ≤ 3 μm for tool ø
  • Modular design for highest radial run-out accuracy
  • PCD boring tools with several steps guarantee the concentricity of stepped bores
  • Boring tools as combination tool for reduced non-productive times
  • Optimised for usage with minimum quantity lubrication (MQL)
Custom solutions with ISO elements
  • Multi-stage design reduces the tools needed and shortens the machining time
  • Higher effectiveness due to the usage of tangential Technology
  • Guide pads ensure very high positioning accuracy
  • Spring-loaded guide pads for reliable machining of large drilling depths
  • Hybrid tools combine different tool Systems
  • In unstable machining situations or with large projection lengths, vibration dampers ensure higher machining quality and tool life
TSW boring tools with ISO indexable inserts
  • Diameter range 37 to 280 mm
  • Different contact angle for blind bores (0°) and through bores (10°)
  • Cutting depths of up to 5 mm
  • For depths of the bore up to 300 mm
  • Tangential indexable inserts with six cutting edges for high cost-effectiveness
  • Special arc shaped land on the indexable inserts ensures additional stability in the bore
  • Available in monoblock and modular design
  • Six to eight times faster than turning tools
ModulBore
  • Diameter range from 6 to 1000 mm
  • High flexibility due to modular construction
  • Large diameter ranges can be machined using one tool
  • Internal coolant supply for optimum chip removal
  • Available with fine adjustment feature (ModulBore-Plus)
  • Face side serration guaranteed a stable, high-performance System
  • Variant with ISO cartridges for machining larger diameter
Cartridges
  • Hohe Flexibilität durch schnelle und einfache Austauschbarkeit
  • Justiermöglichkeit mit großem Einstellweg
  • Kompatibel mit allen gängigen ISO-Wendeschneidplatten
  • Sowohl für außen- als auch für innenliegende Bearbeitungen geeignet
  • In verschiedenen Einbauvarianten verfügbar
  • Auch als Kompaktklemmhalter mit kürzerer Baulänge verfügbar
ISO indexable inserts
  • Broad range of radial and tangential indexable inserts
  • The range covers ground, highly accurate indexable inserts in tolerance class H to the sintered indexable inserts in tolerance class M
  • Large selection of cutting materials for almost every application
  • Tipped variants with PCD and PcBN for highly cost-effective machining of aluminium or cast iron
Catalogue
Drilling | Boring | Countersinking

Download the catalogue Drilling | Boring | Countersinking as pdf file.

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