Milling cutters with replaceable inserts
Milling cutters with PCD milling cartridges

High removal rates, defined surface roughnesses or special requirements on the flatness of the part – the face milling cutter program with PCD milling cartridges is designed for the high-performance machining of non-ferrous metals. Setting to the μ ensures perfect surface finishes on all series. Significant cost savings can be realised due to reliable, fast, precise reconditioning with the MAPAL Maintenance Service for face milling heads.

Milling cutters with indexable inserts

Milling cutters with indexable inserts exhibit their strengths on machining steel and cast iron. In particular the milling cutters with tangentially embedded cutting edges produce excellent machining results and achieve long tool lives due to the reduced cutting forces. Depending on requirements, milling cutters with close or expanded spacing can be selected. A comprehensive program of ISO indexable inserts with high-performance cutting materials is available ex-stock.

Face milling cutters with PCD milling cartridges

Ideal for producing the best surface finishes on parts made of aluminium.

  • Realisation of surfaces with Rz ≤ 5 μm
  • Diameter range from 32 to 500 mm
  • Innovative chip guiding geometry for high process reliability
  • Wedge adjustment to the μ for perfect surface finishes
  • HSC milling cutters in lightweight design for machines with limited spindle power
  • Milling cutters with brazed cutting edges for cutting depths of up to 8 mm
PCD – custom tools for face milling and circular milling

Customer-specific custom solutions with PCD cutting edges for highest requirements.

  • Milling cutters as combination tool for reduced non-productive times
  • Milling cartridges can be realised with customer-specific shapes and contours
  • Circular milling cutters for complex contours and recesses
Face milling cutters with indexable inserts

Roughing and semi-finish machining face surfaces.

  • Cutting depths of up to 10 mm
  • Diameter range from 63 to 200 mm
  • Alternating installation of indexable inserts LTHU possible
  • Four or eight-cutting edge indexable inserts
  • Contact angles of 45° and 75°
Shoulder milling cutters

Ideal for milling 90° shoulder surfaces.

  • Cutting depths of up to 14 mm
  • Diameter range from 16 to 200 mm
  • Series for inclined entry, full slot milling and plunge milling
  • Alternating installation of indexable inserts LTHU possible
  • Four or eight-cutting edge indexable inserts
  • Axial adjustment for highest surface quality
  • Contact angles of 88° and 90°
Shell end face milling cutters

For roughing with high cutting depths. Ideal for deep shoulder milling and for trimming.

  • Cutting depths of up to 75 mm
  • Diameter range from 25 to 200 mm
  • Also suitable for heavy machining and full slot milling
  • Contact angle 90°
Helix milling cutters

For roughing large bore diameters (> 150 mm).

  • Cutting depths of up to 35 mm
  • Diameter range from 80 to 160 mm
  • Plunging and ramping possible
  • Optionally with vibration damper
  • Ideal for machining centres
  • Contact angle 90°
Disc milling cutters

Milling deep shoulder surfaces or slots. Can be used as gang milling cutter or milling shaft.

  • Cutting depths of up to 17 mm
  • Diameter range from 100 to 200 mm
  • Ideal for machine tools with extending sleeve
  • Can be adjusted axially for finishing
  • Contact angles of 88° and 90°
Custom solutions

Customer-specific custom tools with ISO elements for highest requirements.

  • Advantages of tangential technology also on custom milling cutters
  • Multi-stage milling cutters for reduced tool changes
  • Hybrid tools combine different tool systems
Catalogue Milling

Download the catalogue Milling as pdf file.

back back     top top
Besuchen Sie MAPAL im Social Web: